February 2016 – Ground Zero Electrostatics Blog

25 Feb

What is Ionization & Can it be Prevented?

In the late 1930’s, Walter Jaeger, a physicist from Switzerland was trying to develop a portable sensor for poison gas. He theorized that gas entering the sensor would bind to ionized air molecules and thereby alter an electric current in a circuit in the instrument. Unfortunately it didn’t work – until he lit up a cigarette.

The smoke particles from Jaeger’s cigarette “sparked” a change in current of the ionized particles and the process would be later adapted to the early version of smoke detectors used in most homes in the 1970’s.

What is Ionization?

Ionization is the process by which an atom or a molecule acquires a negative or positive charge by gaining or losing electrons. Ionization can happen as atoms or molecules pass through gases, liquids and sometimes solids.

For the purposes of our discussion, we’re primarily going to be talking about ionization through gas – a specific gas – our atmosphere.

As mentioned, ionization can be positive or negative. Because of the large quantities of air that we encounter in an average building, generally negatively and positively charged ions balance each other out. This is not always the case, however.

Sometimes ions on either side of the spectrum can build up, especially in an environment filled with recycled air. In fact, in some cases, there is a secondary ionization, where the electrons resulting from the passage of charged particles leads to further ionization.

In a previous article, we talked about the various elements of creating an Electrostatic Protected Area or EPA. There are some instances where the addition of an ionizer or an ionizer blower would supplement the protection afforded by a standard EPA.

Ionizer Blowers

Ionizer blowers create a dense and well-balanced ionization current that can help neutralize the air in an EPA workspace. A typical blower uses AC technology to continuously produce a balanced output of positive and negative air ions.

In addition, ionizer blowers come with many options – including task lights, AC and variable speed fans – that will complement the workspace at the same time the ionizer is easily integrated into the EPA workspace.

For smaller, precise jobs, you can even invest in a handheld ionizing air gun.

But, while ionization is good ESD practice in controlling necessary non-grounded static charge generators, they should never be considered replacements for the essential ESD protections – personal ESD wrist straps, ESD control mats and grounding cords.

Contact us today for more information; we would love to be your full service, seamless ESD solution provider.

25 Feb

Building an Electrostatic Protected Area (EPA)

Almost everyone’s familiar with the image of a white “cleanroom” or “bunny suit.” They show up in just about every depiction of people working in computer facilities in popular entertainment, and it’s a highly sought after specialty ‘armor’ in the video game Fallout 4.

What most people may not know is that the suits are designed not to protect the person inside, but the delicate circuitry they’re working on. But not everyone who works with small, sensitive electronics needs to spend money for a full-on, disposable suit.

If you work with a lot of small electronics, a more affordable solution is to put together an electrostatic protected area (or EPA). This doesn’t have to take up a lot of space and can actually be quite portable. It just needs to be done properly.

Let’s start with the basics and work our way up to the safest and most expensive options.

Simple EPA

At a bare minimum, all personnel working within an EPA should have a personal grounding wrist strap. These make sure any excess energy is grounded – forced away – from the electronic devices and circuit boards being handled.

Connected to that grounding strap is a dissipative mat. Dissipative means quite simply to disperse or disappear. A properly designed and implemented dissipative mat does for the surface what the grounding wrist strap does for the person – protects sensitive electronics from electrical discharges.

Mats can be purchased pre-cut or in rolls, depending on what your needs are.

Attached to both of these is a common point cord, also referred to as a grounding cord. These cords are fully insulated and take any electrostatic charges away from the person and the ESD mat to be grounded safely.

Often these simple options are packaged together as a field service or workstation kit that can be purchased as one unit to avoid forgetting any key elements.

Now that we’ve established the minimum requirements for an EPA, let’s look at additional options that can be easily implemented within your system to further insure the safety of the components and reduce the risk and excess cost of replacement.

From the Ground Up

For more permanent EPA installations, there are a variety of flooring options that can be integrated. Everything from conductive and dissipative vinyl tiles to anti-static carpeting that can be utilized in the work area or just in the area surrounding your EPA system. You can even add flooring with a high-end moisture barrier as well as anti-static protection.

Sole Protection

One of the most obvious ways we build up a potentially dangerous electrostatic discharge is just by walking. Static charges build up naturally. While a personal grounding wrist strap will help dissipate the charge, there are additional options for your feet.

Shoe covers with conductive strips are a quick, low cost addition to an existing EPA system and great for alleviating the risk of allowing visitors into the EPA area.

For employees whose duties mean they spend substantial time in the EPA area, you can add foot and heel grounders, toe grounders and sole grounders.

For even more protection, grounders can be upgraded to ESD shoes. These come in a variety of styles for your business setting – even weatherproof boots and hiking models.

Additional Considerations

Adding isolation protocols and ESD protective containers can also complement your EPA system and reduce the chance of any accidental charges building up or discharging into your electronic components.

Of course grounding should be a consideration with any additions to your EPA system. Whether it’s flooring or matting, grounding cords with a built in resistor add that much more protection to your area. And the more working parts you have, the more grounding capability you require.

There are simple options to increase the grounding ability of any size EPA system, as well as monitors that can be added to the system – at the personal or system-wide level.

And if you really feel the need to cover yourself top to bottom, there are more workable clothing options as well.

Contact us today for more information; we would love to be your full service, seamless ESD solution provider.

19 Feb

Faraday Cages? The Surprising Facts

Faraday Cages

After 10 years, the science fiction show The X-Files recently returned to television. In the very first new episode, there is a scene where scientists are studying apparent alien technology, all the while protected from potential harm because the technology is housed in a Faraday cage.

For most people, Faraday cages seem like the stuff of science fiction – boxes built to protect folks with overactive imaginations who fear the world will end with a sudden electromagnetic pulse or EMP. But what if I told you that most people benefit from at least one Faraday cage almost every day?

The first Faraday cage was built back in the 1830’s, by Michael Faraday, hence the name. Faraday was an experimental physicist who worked primarily studying electromagnetism and electrochemistry.

Rumor has it that Albert Einstein had a photo of Faraday that he kept on the wall of his study, right next to his picture of Isaac Newton.

One day Faraday noted that during one of his experiments, excess energy from a charged conductor only rested on the exterior of a container, for some reason not penetrating through the container to ground as electricity typically does.

He set about constructing a box to prove his theory that the inside was somehow shielded from the electrical charge.

He built a room, entirely lined with metal foil and subjected it to high powered electrostatic discharges, simulating lightning. But the interior of the room showed no gain in electricity.

The shielding had forced the negative charges to the outside and the positive charges to the inside, essentially canceling out the electrical current before it could affect anything within the room.

Later, he added a grounding rod and verified that the charge canceled itself out as it traveled around and into the ground.

Today, the principles that Faraday discovered almost 200 years ago are used all across the world to protect people from stray electromagnetic charges. Ever wonder why your cell phone drops calls when you’re in an elevator? It’s a semi-enclosed Faraday cage.

The MRI room in medical facilities, USB cables, coaxial cables (the ones you used to get cable TV from), even cars and airplanes use Faraday shielding to help protect their precious cargo.

And if you want to see one up close and personal, take a look at your microwave. The metal lines in the glass complete the Faraday cage that protects us from electrical discharge and the radiation used to cook your food.

On a smaller scale, metalized static shielding bags protect small electronic components and circuit boards from the much smaller personal EMP’s our bodies generate, which could cause serious damage to these components. Properly sealed ESD boxes and totes, as well as conductive bins use the same principles to protect larger or larger quantities of components.

Of course, while Faraday cages can be ungrounded and even nested to enhance protection, we always recommend taking the proper grounding procedures to protect yourself and your circuitry.

So remember, Faraday cages are not just for “Doomsday Preppers” and science fiction story tropes. They are at work every day to make our world a safer place.

Contact us today for more information; we would love to be your full service, seamless ESD solution provider.

12 Feb

ESD: Grounding, Isolation & Prevention

The Pilllars of ESD Protection

We’ve all had it happen. We’re opening our car door on a cold day, or we’ve just shuffled in our socks to the door and the moment we reach out, pop! A small snap of static electricity reminds us that we’re alive.

Think back to when you were a kid – your dad or uncle perhaps, showed you the power of static electricity by rubbing a balloon on your head and sticking it to the wall or causing your hair to rise up of its own accord. These tricks with static electricity are great for a chuckle or two. When you’re rubbing the balloon or your socks on the floor, it creates an imbalance of electrons, and that potential energy rests on your body or the surface of the balloon, waiting to discharge. Eventually it does and this sudden restoring of the electrons to their neutral state is called an electrostatic discharge or ESD.

That little tiny jolt of static electricity seems small but is really 3,000 volts – for humans, it’s the amperage that gets you. Unfortunately, for small electronics: circuit boards, semiconductors or even simple devices around the home, much smaller static discharges – ones too light to ever be sensed by our skin – can cause minor errors, or even completely destroy a device’s usefulness. In this situation, ESD is no laughing matter.

In a business—especially one that manufactures or handles a lot of electronics, but even in a typical office environment—this kind of damage can get expensive quickly.

So today, we’re going to talk about the three pillars of controlling ESD: Grounding, Isolation and Prevention.

Grounding

If you’ve worked with small electronics much at all, you’re probably aware that there are certain things you should do to prevent damage to that circuitry. You’re probably familiar with the third prong on many electrical cords. Just like the grounding plug diminishes the risk of you being electrocuted, grounding yourself and your work area keeps your circuit boards and electrical components safe by discharging any built up static electricity.

At a bare minimum, utilizing a grounding wrist band is extremely helpful. Many sellers include disposable bands when they ship electronic components, but we highly recommend owning and utilizing your own personal metal ground wrist strap that connects directly to your work surface with a personal ground cord. Always make sure the wrist strap is snug and is touching the skin to allow the charge to dissipate.

Isolation

Static charges cannot penetrate containers that are made of conductive materials or have a conductive layer. That’s why electronic components usually arrive in metallized shielding bags or a conductive tote box. Don’t forget you must ground them before opening. And don’t set these components just anywhere. What many people fail to realize is that simple items that can be found on any normal work surface – even an ESD mat – can also cause unnecessary static buildup that could lead to a fatal discharge.

Transparent tape, plastic sandwich bags, water bottles, Styrofoam coffee cups, even paperwork or blueprints can hold a static charge just waiting to wreak havoc on unsuspecting components. And even if you are properly grounded, holding the components too close to your clothing can also result in an ESD.

Prevention

Always take proper precautions when working on electronic components. Follow all of the tips above, and if you’re going to be working on several components or multiple projects, we recommend investing in some ESD bench and table matting for your work surface. It integrates well with a personal ground cord and wrist band and is the best solution for ESD prevention. A few dollars spent here as well as on ESD protective containers can mean plenty of money saved on ruined components as well as lost time while waiting for replacements.

Following these simple suggestions can mean a much safer environment for both you and your electronic components – and you can leave the static charge at home for parlor tricks.

Contact us today for more information; we would love to be your full service, seamless ESD solution provider.