Almost everyone’s familiar with the image of a white “cleanroom” or “bunny suit.” They show up in just about every depiction of people working in computer facilities in popular entertainment, and it’s a highly sought after specialty ‘armor’ in the video game Fallout 4.
What most people may not know is that the suits are designed not to protect the person inside, but the delicate circuitry they’re working on. But not everyone who works with small, sensitive electronics needs to spend money for a full-on, disposable suit.
If you work with a lot of small electronics, a more affordable solution is to put together an electrostatic protected area (or EPA). This doesn’t have to take up a lot of space and can actually be quite portable. It just needs to be done properly.
Let’s start with the basics and work our way up to the safest and most expensive options.
At a bare minimum, all personnel working within an EPA should have a personal grounding wrist strap. These make sure any excess energy is grounded – forced away – from the electronic devices and circuit boards being handled.
Connected to that grounding strap is a dissipative mat. Dissipative means quite simply to disperse or disappear. A properly designed and implemented dissipative mat does for the surface what the grounding wrist strap does for the person – protects sensitive electronics from electrical discharges.
Mats can be purchased pre-cut or in rolls, depending on what your needs are.
Attached to both of these is a common point cord, also referred to as a grounding cord. These cords are fully insulated and take any electrostatic charges away from the person and the ESD mat to be grounded safely.
Often these simple options are packaged together as a field service or workstation kit that can be purchased as one unit to avoid forgetting any key elements.
Now that we’ve established the minimum requirements for an EPA, let’s look at additional options that can be easily implemented within your system to further insure the safety of the components and reduce the risk and excess cost of replacement.
From the Ground Up
For more permanent EPA installations, there are a variety of flooring options that can be integrated. Everything from conductive and dissipative vinyl tiles to anti-static carpeting that can be utilized in the work area or just in the area surrounding your EPA system. You can even add flooring with a high-end moisture barrier as well as anti-static protection.
One of the most obvious ways we build up a potentially dangerous electrostatic discharge is just by walking. Static charges build up naturally. While a personal grounding wrist strap will help dissipate the charge, there are additional options for your feet.
Shoe covers with conductive strips are a quick, low cost addition to an existing EPA system and great for alleviating the risk of allowing visitors into the EPA area.
For employees whose duties mean they spend substantial time in the EPA area, you can add foot and heel grounders, toe grounders and sole grounders.
Adding isolation protocols and ESD protective containers can also complement your EPA system and reduce the chance of any accidental charges building up or discharging into your electronic components.
Of course grounding should be a consideration with any additions to your EPA system. Whether it’s flooring or matting, grounding cords with a built in resistor add that much more protection to your area. And the more working parts you have, the more grounding capability you require.
There are simple options to increase the grounding ability of any size EPA system, as well as monitors that can be added to the system – at the personal or system-wide level.
And if you really feel the need to cover yourself top to bottom, there are more workable clothing options as well.
Contact us today for more information; we would love to be your full service, seamless ESD solution provider.