static electricity – Ground Zero Electrostatics Blog

28 Jul

5 Reasons Why Static Programs Fail

On May 6, 1937, the German passenger airship LZ 129 Hindenburg caught fire and was destroyed, killing 36 people in front of national news cameras and effectively ending the Zeppelin flying experiment.

The Hindenburg was larger than 4 Goodyear blimps combined, or about as long as 2/3 the height of the Empire State Building.

It was rainy that day, and the mooring ropes dragged along the ground as the airship came down to dock in Manchester Township. The prevailing theory is that the wet dragging ropes generated a static charge that traveled up them onto the ship.

There the charge ignited the Hydrogen fuel and… boom. Once considered the future of air travel, flying airships would not be utilized, either commercially or for military use until the end of World War II.

All caused by a single spark.

Much like the Hindenburg disaster, your company’s program to control electrostatic discharge (ESD) can be toppled with a few small errors that blossom into larger problems if they aren’t properly accounted and planned for.

So today, let’s look at the 5 common reasons why your static control programs could fail.

Sure! We have ESD Protocols, Right?

Most companies that deal with sensitive electronics and circuit boards also require that their vendors, third party suppliers, and subcontractors have an ESD program in place. Often even before signing a contract, an engineer is sent in to audit the ESD practices. And from time to time they will do spot-checks to verify that those practices are still in place.

Some companies, in an effort to hold on to their contract or cut expenses, will simply throw together a minimum program that can be audited. It’s done as inexpensively as possible and often doesn’t have any true protocols – training, preventative maintenance, and enforcement fall by the wayside.

You’d never do that, right? Well, except…

This is Gonna Cost How Much?

Top management are always looking at ways to work more economically. Unfortunately, if they are not properly briefed on the importance of proper ESD protection protocols, they may see many aspects of the ESD program as expensive and possibly unnecessary.

This isn’t their fault, they just need to be better educated. Which may be your job. The fact is, the expense for good, well-developed ESD protection protocols is dwarfed by the cost to replace or repair non-functioning components, not to mention the company’s reputation.

Excellent ESD companies are led from the top down, with company leadership not only showing financial support for ESD preventative programs, but also making time to attend training themselves, praise persons and departments with the best implementation, and allocate time and funds for ongoing training and improvement of existing programs.

Otherwise, you might end up in a pinch…

Here’s a Band-Aid for that Severed Limb!

You might have heard the old saw, ‘if there’s no time to do it right the first time, how are you going to find time to fix it later?’

Unfortunately, many companies appear to follow a different maxim – there’ll always be time to do it over.

Like our last reason, the problem is often financial. Momentary solutions that can be quickly applied to fix individual problems becomes the norm, despite the fact that the long term expense is much higher.

The best, most cost-effective solutions are applied right the first time and “solve” lots of problems by the fact that they prevent so many of them for happening. Then you don’t get into a situation where you’re spending a lot more to fix what could have been an easily avoided minor problem, but is now mission critical.

But that’s not going to help unless…

Training? We Don’t Need no Stinking Training!

Proper ESD prevention is a team effort, but many companies underestimate the size of the team involved. As mentioned before, upper level management should take an interest in training, and in fact, every employee should be given at least a rudimentary class or video in how to follow the company’s practices.

It’s not enough to train the engineers of you haven’t informed the janitorial staff that cleans their sensitive work areas after they leave for the day how to properly do so.

Secretaries, interns, sales people – everyone who has the potential to walk into or affect an Electrostatic Protection Area (EPA) needs to know how to properly behave to minimize risk.

And finally…

We Only Use the Best – the Best We Can Afford, That Is.

Yes, it keeps coming back to price. But price should not be the only factor in deciding who to buy your ESD supplies from. Not all companies are created equally. Not all ESD products are held to the highest standard.

You want to find a vendor that can supply your ESD needs who can guarantee all of their products are properly tested, meet or exceed industry standards, and have the certification to prove it.

Always be sure to properly vet your chosen vendor, making sure they meet these requirements and be willing to ask for clients you can speak to and recommendations you can verify. If they’re reputable, they’ll be more than willing to have you check them out with their existing happy clients.

ESD prevention is no casual task. Your company may not have the risk of ending 36 lives, but putting best practices into place can certainly save jobs, computers and your clients.

We’d love to be the experts you can count on for your full service, seamless ESD solutions. For more information or advice on your specific ESD prevention needs – or any other ESD questions, please contact us today.

22 Jun

Are You Grounded: A Look at Cables, Clamps, and Drums

Do you remember the cell phone gas fire scares of the early 2000’s? Because of a couple of erroneously spread Internet rumors, people all across the world became convinced that use of their cell phones while at the gas pump could lead to explosions, injuries, even death!

Despite the fact that the rumors were all proven to be false, several gas station chains, including the one whose safety report was misquoted to create the rumors, posted stickers warning against cell phone use. One Chicago suburb even passed a law banning the use of cell phones at gas stations.

If you look closely, those stickers are still on a majority of gas pumps, at least in the US and Canada. But while there has never been a case where cell phones caused gas fires, the same is NOT true for static electricity.

We’ve talked a lot in the past about the danger even a small electroStatic discharge (ESD) can pose to sensitive electronics. But in a combustible atmosphere, that tiny spark can cause a lot more damage than the cost of replacing a damaged circuit board.

Static is Everywhere

Walking across a room, rustling your clothing, even just the act of raising your arm to scratch your nose can generate a sufficient static buildup to create a subsequent ESD if not dissipated. Under normal conditions, you won’t even notice the buildup until you feel the shock of the discharge being released.

When you’re not working with sensitive electronics, you probably don’t even consider this to be a problem, certainly not in your home or driving in your car. But like all charges, if it’s not given a route to ground, the charge continues to build, increasing the voltage. And if you happen to be in an area with flammable liquids, vapors and even dust, that static charge can cause explosive consequences.

The first step to avoid incidents in any environment conducive to these volatile exposures is to eliminate as many potential ignition sources as possible. But there are often unconsidered, hidden dangers, especially in an industrial setting that can act as accidental ignition switches.

Isolated Conductors = Hidden Dangers

Isolated conductors are conductive objects – metal flanges, fittings or valves in pipework systems, portable drums – which are either inherently or accidentally insulated from being grounded. Because of this, any static charge they generate becomes a potential ignition point.

The best way to avoid this problem is by utilizing bonding and grounding. Bonding is the process of joining two or more objects or containers with electrically conductive wires to neutralize the potential charge between them. Grounding is a more specific form of bonding where an object or container is connected to the ground.

There are a variety of ways to effectively employ bonding and grounding. While OSHA does not give clear directives on how to ground, they do specify when and where grounding as well as bonding procedures should exist.

Getting Grounded

The most obvious example to point to is the common ground, seen in every building – a metal rod is attached to the outside of a building and literally grounded a few inches into the soil. While this method works great for homes, the size of large industrial expanses, such as warehouses or factory floors, means other methods may be more suitable.

For manufacturing or large storage areas, there are a few options. They all involve grounding clamps connected to grounding cables.

If the area has access to the building’s main cold water pipe, a very common semi-permanent solution is to use a bronze pipe clamp as an alternative to the direct building ground. C-Grounding clamps are another popular semi-permanent solution. Of course, always check the reliability of the ground conductivity in these instances.

If you’re like many industrial complexes, though, the isolated conductors are often temporary items, like drums, containers and vessels that come and go as needed. For these instances, you can get a variety of steel- or aluminum-constructed clamps that attach to the container, connecting it through a stainless steel cable to a grounding point, making the drum or vessel safe.

Depending on the environment, you can also effectively ground using the drop valve of a mixing tank or connecting your ground cable to a previously grounded surface – a table or workstation that is already connected to the grounding apparatus.

Whatever method you choose, bonding and grounding are essential for the safety of everyone working in an industrial environment, whether they’re piecing together circuit boards, helicopters… or gas pumps.

We would love to be your full service, seamless ESD solution provider; contact us today for more information.

05 Dec

What is Static Electricity?

Q: What is Static Electricity?

A: Static Electricity can be defined as an electrical charge at rest. ESD is the transfer of static charges between bodies or objects at different electrical potentials. This may be caused by either direct contact or by induction of an electrostatic field. Static Charges are generated when two materials are rubbed together. This term is called Triboelectric Generation or Tribocharging

Factors that Influence Tribocharging:

Intimacy of Contact Speed of Separation
Conductivity of Materials
Triboelectric Series Position
Relative Humidity Read More →

01 Dec

Controlling static electricity on concrete

Q: Why can’t bare or sealed concrete be used as a method for controlling static electricity in a electronics manufacturing environment verse utilizing a Conductive or Static Dissipative covering and/or coating?

A: I’ve done some studies on ESD resistive characteristics of the several different floor surfaces. In light of the following question, I just snapped some photos of ESD readings on the following surfaces:

ESD reading on Dry Concrete

Bare concrete (dry). Results- barely conductive, very humidity dependant; in the insulative range(1E09-1E12)

ESD reading on Asphalt

Asphalt. Results- unacceptable; above insulative.

ESD reading on Dirt

Dirt. Results- pretty good, acually comes in at barely dissipative; Upside, cheap; Downside, hard to clean.

Reading on ESD Carpet

ESD Carpet (Ground Zero Information). Results- ESD conductive(2.5e4-1.0E6).

Reading on ESD Tile

ESD Tile (Ground Zero Information). Results – ESD dissipative(1.0E6-1.0E8).

Reading on Sealed Concrete

Sealed Concrete. Results-unacceptable; a sealed concrete is necessary for heavy foot traffic, but the very thing that would make the concrete conductive is sealed out- moisture. This floor could be made dissipative very easily with an ESD chemical (Ground Zero Information).

Reading on Particle Board

Particle board. See asphalt