Make
no mistake! To achieve the electrical specifications
for the ESD Flooring Materials you have selected your floor must
be grounded. Proper grounding techniques are important in even the
most basic of environments, and critical in explosive,
ordinance and munitions environments. Every
installation is different! We generally supply (at
no charge with your flooring order) a quantity of grounding hardware
appropriate for basic grounding in non-critical standard environments.
Further, the quantity of grounding hardware we provide is for use
with installations utilizing one of our conductive adhesive floor
bonding mechanisms applied to concrete substrates. Using more (or
less) grounding locations and hardware will allow you to "fine
tune" your conductivity (if required). Conditions such as highly
insulative substrates (wood, carpet, etc) that you wish to cover
with your new ESD Flooring or environments encountering extreme
sensitivity to ESD "events" (hard drive manufacturing,
raw sensitive electronic component handling, explosive, munitions
etc) may require increasing your grounding hardware requirements.
Clients are urged to evaluate their conditions and environment and
contact us as needed if additional grounding may be required. Sections
One and Two of this Document encompass the use of two types of standard
grounding hardware provided by Ground Zero Electrostatics. While
Drawings and Overviews in Section Three provide information on the
quantity of grounding required for the following environments.
- Basic: Office,
Telecom, many manufacturing environments.
- Advanced (or for insulative
substrates): Raw component handling, hard drive mg, etc.
- Critical: Ordinance
and explosive environments.
OVERVIEW:
ESD
Carpeting and Vinyl Flooring
(marketed under the trade
names of X-O
Stat, ZeroStat Carpet, PolyStat, ZeroStat
Vinyl, UltraStat and Euro-Stat)
must be grounded to provide
reliable elimination of electrostatic
potential. These instructions
are designed to provide a
comprehensive overview for
the majority of environments
utilizing our static dissipative
and conductive flooring materials.
Our ESD Flooring materials
are designed to work in conjunction
with either our liquid conductive
adhesive (GZ
C-2000) or our unique
releasable adhesive "Tape" (URAS).
Both adhesives provide reliable
anchoring of the flooring,
as well as a conductive media
allowing equalization of
electrostatic potential for
subsequent elimination via
ground mechanism(s). Two
Types of grounding mechanisms
are available from GndZero.com.
Grounding suggestions for
both types of adhesives and
GZ Grounding mechanisms are
similar, however the quantity
of grounding hardware and
connections are increased
for Advanced and Critical
applications see Section
Three).
Goal: To provide
a reliable mechanical connection from your ESD flooring and adhesive
to a dependable earthed electrical ground in your building.
Section One of Three
INSTALLATION
AND USAGE OF FLOOR GROUNDING PLATES:
USGZ
ESD Floor Grounding Plates
(PN: SP-GNDPLT-ASM) are manufactured
in a 2.625 wide X 3.625 heavy
gage
stainless steel. These devices
are supplied complete with
a conductive adhesive backing
and heavy gage test lead wiring
terminated with
a #10 ring terminal. The plates
are designed to be placed on
top of ESD flooring materials
and attached to flooring by
removing the adhesive liner
(on the underside of the plates)
and pressing
firmly in place. The attachment
of ground terminal wire (#10
ring terminal eyelet) to
center screw of AC electrical
face plate cover
is compliant with most state
and local codes and provides
a good mechanical connection
of flooring to the electrical
grounding system
of your building (see figure
1). If your grounding requirements
mandate a "attachment
to AC Electrical Ground" we
recommend utilizing a local
electrician to ground terminal
wires. In Basic
environments, these plates
may be used without a
copper (or brass) foil underlayment,
however best results are
generally obtained
by placing a small 3' long
piece of copper (or brass)
onto the substrate edge
and up a wall (by a wall
outlet preferably) prior to
applying the adhesive. The
foil is subsequently folded
over the
top of the flooring (for about
2") and covered with
a grounded plate. The Plates
should always be used in
conjunction with
the a more extensive foil grounding
tape underlayment when installing
in Advanced or Critical Environments
or when applying static dissipative
or conductive materials on
top of highly insulative surfaces
such as wood or carpeted substrates.
When used with copper
foil grounding tape, the function
of the plate is to provide
a mechanically
reliable attachment of copper
foil flooring underlayment
grid to ground. Simply fold
terminated copper foil strip
over the top of
the flooring (trim if necessary
to a length of about 2 inches),
remove adhesive liner from
plate, place plate over foil "tab," press firmly in place and ground.
Further details for recommended
usage of foil grid tape can
be found in section Two with
appropriate
diagrams listed in Section
Three.
Section Two of Three
Installation and usage of USGZ Copper (or Brass) Foil Grounding
Grid Tape.
This
.500 wide X 108 foot long
Copper (or Brass) foil, adhesive
backed tape is supplied in
roll form (PN:
TP-7521) and is extremely
useful for pre-placing a
grid or ground strap beneath your
ESD flooring material. The
function of the tape is
to provide a strap, pattern
or grid underlayment
beneath the ESD floor prior
to covering with the appropriate
conductive adhesive. The
foil is subsequently attached
to multiple permanently
grounded objects (such as water
pipes, building superstructures,
metal beams, building electrical
conduit systems, etc). To
apply,
sweep substrate to remove loose
dust and abrasives. Using
the diagrams below decide
on the appropriate quantity
for your environment (please
contact our Engineering Dept
if you have any questions).
Remove the adhesive liner
(backing) from the Foil and
press firmly in place
on substrate. Gently pull tape
as you unroll (to keep from
puckering), smooth the tape
in place with foot or towel.
The tape may be attached
to ground by simply (with liner
removed), running the tape
up (or on) the permanently
grounded object. More secure
mechanical connections
may be achieved by using the
tape in conjunction with
our USGZ ESD Floor Grounding
Plates listed in Section
One.
Section Three of Three
Copper or Brass Foil Grounding Grid Recommendations:
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